#Industry ·2024-08-14
At the 24 Hours of Le Mans held on June
23, 1991, the Mazda 787B car equipped with a rotary engine won the championship
by a huge margin of two laps ahead of second place, making the rotary engine
shine. However, the following year, the Mazda 787B car was disqualified, and
legend has it that it was banned because the rotary engine was too "black
technology". It's like disqualifying Usain Bolt from the 100m because he
has a strong advantage in winning the 100m, which is incredible.
Personally,
I really appreciate the rotary engine because it basically does the work of the
Force driving the crankshaft. When Wankel invented the rotary engine in 1956
and was first installed on the car in 1964, it was wildly robbed of its R&D
and production rights by major automobile manufacturers at that time, and was
even once thought to replace the traditional reciprocating piston engine. Since
it was an emerging technology that required a lot of capital investment, major
manufacturers weighed the pros and cons and stopped developing it, but only
Mazda persevered and made a name for itself at the 24 Hours of Le Mans in 1992.
The
unique talent of the rotary engine is its birthright for the racetrack, as
evidenced by its performance in the 1992 Le Mans 24-hour endurance race. How
does it achieve this? What are its advantages?
As you
know, not long ago at the Tokyo Motor Show, Mercedes-Benz AMG Project ONE, has
an F1 racing engine, in order to reach 12000 rpm, 1.6L is made into a V-shaped
6 cylinder to overcome nearly 400G acceleration, and the acceleration that the
F1 engine piston needs to overcome is at least about 600G, because the rotation
of the crankshaft is reciprocated by the piston in the cylinder to do linear
motion, and then converted through the crank connecting rod mechanism. This is
the hard injury of reciprocating piston engines, especially L-shaped engines,
the top dead center of combustion expansion pressure is the largest, and the
transmission force of the connecting rod is basically perpendicular to the
tangential direction of the crankshaft. It's going to be a big challenge. But
for rotary engines, these are pediatrics. The rotary engine is the same as the
conventional reciprocating four-stroke engine, and it also needs to complete
the four cycles of suction, compression, work and exhaust, but the difference
is that the crankshaft of the conventional reciprocating piston engine rotates
for two weeks to complete these four working cycles. The rotor of the rotor
engine rotates for a week to complete these four working cycles, the work
efficiency is increased by 1 times, and within the week of rotor rotation, the
cylinder that is divided into 3 independent spaces by the top angle of the
rotor completes these four working cycles at the same time, which is quite
perfect, and the piston is pushed to do the rotation motion without
interruption, which is exactly what the racing car needs.
The
combustion gas pushes the rotor to make eccentric rotational motion, and the
rotor applies rotational torque to the eccentric shaft, directly driving the
eccentric shaft to rotate and do work. Because it is the rotational torque that
does work, there is no need to overcome any inertial force, and the engine
speed can be greatly improved. In addition, when the triangular rotor rotates,
the inner gear ring centered on the center of the triangular rotor meshes with
the fixed gear centered on the center of the output shaft. The gear is fixed on
the cylinder body and does not rotate. The gear ratio of the inner gear ring to
the gear is 3:2. Since the two are internally meshed, and the inner gear ring
always rotates with the contact point between the two (such as the red point)
as the center, the rotation radius is 3 times that of the inner gear. Due to
this unique motion relationship, the speed of the output shaft will be 3 times
the rotation speed of the rotor. For example, when the crankshaft speed reaches
15,000 rpm, the rotation speed of the triangular rotor only needs to reach
5,000 rpm. The crankshaft speed of the reciprocating piston engine must reach
15,000 rpm, and the piston must reciprocate up and down 30,000 times within 1
minute. The advantages of both are self-evident. In addition, at high engine
speeds of more than 1W, the opening and closing of the valves of a conventional
reciprocating piston F1 racing engine is driven by a high-pressure nitrogen
pressure tank, because conventional steel springs are completely incapable of
doing this job. However, for a rotary engine, this is not a problem at all,
because a rotary engine does not have an intake system such as valves,
camshafts, rocker arms, and timing systems.
From this
point can also be illustrated, due to the absence of valves, camshafts and
other motion noise, NVH compared with the traditional engine will be much
superior, the rotary engine structure is very compact, such as the rotary
engine, the single-rotor engine is only about 1 foot in length, width and
height, which is convenient for the whole vehicle layout, and the engine of the
same displacement is reduced by at least 1/3 of the weight. So the rotary
engine is made for the track and not out of thin air, and it is said that the
German company Rotary Supercars will launch an eight-rotor four-turbo supercar,
and this supercar accelerates from 0 to 100KM/h in just 0.9 seconds. In the
blink of an eye, this sports car has completed 100 kilometers of acceleration,
and in front of it supercars such as Bugatti and Lamborghini are simply
pediatric.
While
rotary engines have many advantages, they also have disadvantages that cannot
be ignored, which is why there is no mass civilian use today:
1:
Insufficient combustion, because the intake and exhaust of the rotary engine is
not driven by valves, but by the rotation of the rotor to open and close the
intake and exhaust valves, there is no timing VVT to accurately control the
air-fuel ratio, and the mixture will be incompletely combusted, which is more
fatal to the current increasingly stringent emission regulations.
2: Fuel
consumption is very high. The fuel consumption of the 1.3L or so rotary engine
on the car is about 12L/100 kilometers, which I want to avenge the rotary
engine, because the rotary engine triangle rotor rotates in the process of
doing work, that is, the rotor rotates for one week, the three cylinders are
ignited three times, and the fuel is injected three times, but the
reciprocating piston engine rotates 2 times before the oil is sprayed once and
ignited once. Of course, the fuel consumption is higher than that of the
reciprocating piston engine of the same displacement, so many countries tax the
displacement of the rotary engine by multiplying the nominal displacement by 2.
3:
Burning oil: In fact, for rotary engines, burning oil is unavoidable. Because
the high-speed rotation of the triangular rotor requires extremely fast cooling
and lubrication, the oil plays such a role, there is a small hole in the
cylinder block that is specially injected with oil, and the oil is injected to
the inner wall of the rotor, and the top angle sealing strip of the triangular
rotor is evenly applied to the inner wall of the rotor. When one of the
cylinders is ignited, the oil is naturally burned, and the rotor rotates and
ignites three times a week, so the oil burns quickly.
4:
Serious wear and short life of parts: Because there is only one warp seal in
the adjacent cavity of the triangle rotor engine, the warp seal is always in
line contact with the cylinder block, and the position of the warp seal and the
cylinder block is always changing, so the three combustion chambers are not
completely isolated, and the warp seal wears out quickly. Moreover, the
ignition position of the spark plug of the cylinder block is always in the same
place, and the heating of the cylinder block is uneven, and the cylinder block
is prone to slight deformation.
Although
not as well-known as the reciprocating engine, it is precisely because of the
niche that he has a more graceful and luxurious temperament and demeanor, and
the rotary engine is more like a scientist who is obsessed with technology, and
has been climbing the peak of technology. The research of rotary engines has
given rise to many emerging technologies, and the fact that rotary engines have
been more widely used in aerospace than reciprocating piston engines also
proves the research and development potential of rotary engines. It is believed
that with the continuous development of technology and the continuous
application and innovation of new materials, the spring of rotary engine will
be just around the corner.
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